Kohler diesel engine codes pdf. Technical Documents 1 GENERAL INFORMATION.

will repair your heavy-duty off-road engine at no cost to you including diagnosis, parts and labor. Alternator Type Brushless, Permanent-Magnet Pilot Exciter. Download the software KIRA here 3. The generator set and its components are prototype-tested, factory-built, and production-tested. Online access to illustrated parts lists KDI2504M. Remember to follow all safety precautions before starting any work on your engine. Page 1 KDI 2504TM OWNER MANUAL Internal Communication: For internal & partner use only. Don't be fooled by compatible parts. S. Listed below are Kohler engine service repair manual in Adobe PDF format that you can download for free. Engine Electrical Engine Electrical System 60 Hz 50 Hz Battery, voltage 12 volt Battery charging module 8-amp Battery, minimum recommendation 650 CCA @ 0_F Starter motor 2. This code is also shown for seized engines. Below we have provided a link to these manuals which can also be download. 3(3. ), approx. [3] Change as scheduled or every 2 years (whichever comes first). Prime Range (kW/kVA) 158-180/175-225. Locate the engine nameplate to identify the engine model number. Diesel Parts. com. and Canada). Follow us on to find the latest updates on our CH26. If troubles persist after checking the possible causes listed or you are unable to identify the problem, call KOHLER Engines Customer Service at 1-800-544-2444 or Quick specifications KDW502 ECE R 24 KDW502 EURO 4 CYLINDERS 2 2 MAX POWER kW (hp)@rpm 8. Fill crankcase with protection oil MIL-1-644-P9 and let engine run at 3/4 ful. Page 1 KDI 2504TM WORKSHOP MANUAL TP-6971 3/23 Page 2 Released by Document code Revision Issue date Edited by Endorsed Review date Technical ED0053030350 04/2015 03/2023 V. The Tier 4 diesel engine shall only be operated on ultra-low sulfur diesel fuel. [4] Perform these procedure more often for vehicles subjected to severe use. 12 1 E16 ED0089900220-S Plug,Diam. Select from uses, horsepower, shaft orientation, cylinders, and more! kohler diesel engines global warranty terms 1. Tab. 2 Engine specifications UNIT TECHNICAL DATA MEASURE ENGINE TYPE KDI 1903 M KDI 2504 M CYLINDERS BORE STROKE TP-6775 5/19 13 Group20: Crankcase Variation058 Item PartNo. Consult the machine’s manual to disconnect the battery (before disconnecting the battery, wait for minimum 5 mins afte. The KOHLER KSD is a new base engine below 19 kW that complies with all global emissions standards and fuels. KOHLER Power Industrial Generators provide backup, prime and continuous power solutions you need, available in diesel, gas and LP configurations. Prime Range (kW/kVA) 870-900/1088-1125. Engine Manufacturer Kohler. In the United States, most of us relate to Jun 7, 2024 · Possible Reasons for Code CC: The Battery is out of charge, or the battery connection to the generator needs to be fixed/faulty. Protect your investment. Diesel. Do not mix OAT and HOAT ba. 0) @ 3000 MAX TORQUE 4 holes Nm@rpm 23 @ 2000 21 @ 1800 EMISSION WARNING: Inhaling diesel engine exhaust exposes you to chemical substances, which are known to the State of California to cause cancer, birth defects and reproductive harm. . Also for: Kdi-2504tcr. Features. Standby Range (kW/kVA) 168-200/195-250. Data reported in this issue can be modified at any time by . Find the group variation number at the KOHLER G-Drive diesel engines produce industry-leading kW displacement in a package that enables a smaller generator set footprint while delivering best fuel consumption at more nodes than any competitor between 800 and 3250 kW. KOHLERPOWER. 2) Heat exchanger type 2. You work your tail off 12+ hours a day. sumption. Jun 7, 2012 · Where a warrantable condition exists, Kohler Co. ) to ensu. mounted directly to the engine, right next to the recoil starter ) on the diesel engines, these two styles are shown below: Part # 340. Nationwide Or Around The World. Detroit Diesel® Series 60 Engines only; Codes 43, 44,45,51 and 53 are critical codes and if they are shown; the Stop Engine Light will come on which causes the engine protections to engage and your engine may shut down. This manual is an integral part of the engine, in the event of transfer or sale, it must be at. d coolants. 80) 1197 (47. KDI-1903TCR engine pdf manual download. Kohler has created one of the world's largest industrial generator manufacturers with over 800 locations worldwide. Download this manual. Change oil while engine is still warm from operation KOHLER G-Drive Engines / 7 KOHLER ® G-DRIVE ENGINES Massive Power In A Compact Package. Get a Spec. Technical Documents 1 GENERAL INFORMATION. Service Agent in Australia: EPG Engines. Redesigned to feature the latest engine cooling technology to imp. 3 months:Storage9596 Let engine run at idling speed in no-load cond. Kohler Engines . If system voltage drops below this level, operation of voltage sensitive components such as ECU, fuel pump, ignition coils, and injectors will be intermittent or disrupted, causing erratic operation or hard starting. Important The latest version of this manual is available on the i-Service website, connect to the following link Kohler KDI-2504TCR Owner's Manual (40 pages) Brand: Kohler | Category: Engine | Size: 5. 61 2 9830 2295. ImportantDo not mix ethylene glycol and propylene glycol bas. KDW702. When engine is warm empty oil pan and fill with s. Page forward to locate the code number identi-fied in step 3 or find the appropriate page in the Engine Kohler, Wisconsin 53044 Phone 920-457-4441, Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower. ength = 61,4÷61,6 mm for KD 400/440Injection pumpThis is of the simplified QLC type; it is housed in the cran. 02 (Replaces 0000. We have 4 Kohler 9-11EKOZD manuals available for free PDF download: Service Manual, Operation Manual, Installation Manual, Installation Instructions Manual. 7) @ 3600 6. COMPRINTED IN U. Replace spark plug(s) and Find A Distributor. Special discounts on engines, power equipment and parts. 0 volts. Page forward to locate the code number identi-fied in step 3 or find the appropriate page in the Engine A Single App to Keep Watch On All Your Engines. Refer to operating. 01 Engines other than Tier 4 diesel engines shall only be operated on commercially available diesel fuel. al applicationsWhatever the job or power range, the KOHLER® Command PRO® 999 cc engine—models from 32. 80) on the crankcase and secure them on the adjustment sleeve by means of the appropriate pins (E or H fig. IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Identify the code number most likely to include the service part number. Service Manual. ed coolant. – The owner is responsible for initiating the warranty Kohler Co. 12) Summary of Contents for Kohler KDI 2504TM. Guarantee long life and top efficiency to your diesel Kohler engine with our original spare parts. Kohler KDI-2504TCR Pdf User Manuals. Find A Dealer. General description of the engine - 4-stroke, in-line cylinders Diesel engine; - Liquid-cooling system; - 4 valves per cylinder with hydraulic tappets; - Injection. COG - Center of gravity 223 275. Engineered over a ten-year period for use exclusively in generator set applications, these engines are built for the toughest environmental conditions. PHYSICAL CHARACTERISTICS. Page 66 2. Make sure the engine is not e. That’s why we have created KOHLER® CheckApp, a free smartphone app which gives you everything you need to know about your engines in the palm of your hand. Do not modify or tamper with the exhaust system. 300-Hour oil and oil fi lter change intervals are exclusive to and only authorized on KOHLER engines that utilize Kohler Co. KIRA can be used both online and offline. Our air-cooled diesel engines are engineered with state-of-art air filters to increase durability, and lengthen service intervals. See fault codes and use step-by-step troubleshooting to repair failures. All Kohler diesel-fueled engines are approved to use HVO. 20REOZK, 60 Hz. If any of these codes are shown, please contact us @ 616-291-1177. 0 (10. DIESEL ENGINE RIGHT-SIZING Selecting the Appropriate Engine for an Application AUTHOR PATRICK EXLEY Manager, Diesel Engines Americas Kohler Engines INTRODUCTION HORSEPOWER & WORK In physics, power is defined as the rate of doing work or the amount of energy transferred per unit time. - Engines may only be started and operated in well ventilated areas. 9 mm; it is not adjustable. onal temperature changes. Drive rod length = 58-58. al's PurposeThis manual contains the instructions needed to carry out proper use and maintenance of the engine, therefore it must always be available, for future reference w. Register the VCI 2. 0 mm for KD 315. com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455. n required. These codes are for your reference only. Assemble the injection pumps (A fig. 2° d. Alternator Type 4-pole, rotating-field. K-11) SIDE–BY-SIDE FOR COMPARISION ALSO: Some diesel-powered BCS tractors have the key switch mounted to the Battery Kohler Co. 5-1. 8-66. 3 ft. P = W/t. 94. D6M) Part # 340. - Do not idle the engine except as necessary. Prime Range (kW/kVA) 40-47/40-58. Engine assembly Injection pumps 1. - Do not modify or tamper with the exhaust system. Turn to Kohler's worldwide network of Expert and Registered Dealers to assist you with service, sales and Kohler service parts. Home / Products / Diesel Generators / 20REOZK, 60 Hz. Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455. Use of any other fuel may result in the engine no longer operating in compliance with EPA requirements. Find A Distributor. Kohler 9-11EKOZD Manuals. 95) Remove fue. Sound data, at one location, is collected at the end of a straight pipe co. The first column lists the engine model numbers. Using 20W-50 oil in higher ambient temperatures m. ) Wet Dry 449 (990) 431 (950) 489 (1078) 471 (1038) Length, mm (in. use my location. KOHLER CO. kW 9. Description Qty. Page 1 Service and Repair Manual Original Instructions Diesel engine KD83V16 From serial number 2019740015 EN_US 33525088901_1_1 02-2019 Page 2: For United States Only - If in an enclosed area, vent the exhaust to the outside. au. Locate the engine nameplate to identify the engine specification number. Turn to the Engine Parts Table for the specification number identified in step 1. warrants to the original retail consumer that each new KOHLER Diesel engine sold by Kohler Co. Fast-acting fuel injection technology delivers the punch you need and fuel savings you expect. ED0053029360_ 1° ed_ rev. If it fits, it doesn't mean it's right. ons for 15 minutes. KOHLER KSD engines are electronically managed, while being as simple to use as mechanical All-season KOHLER ® PRO 10W-50 Synthetic Oil is the ideal oil for KOHLER engines. Introduction. Alternator Type 4-Pole, Rotating-Field. lant recommendationA mixture of 50% demineralized water and 50% low silicate ethylene glycol based coolant. Stock only what you need. It is specifi cally formulated to extend the oil and oil fi lter change interval to 300 Hours when paired with a KOHLER PRO Extended Life Oil Filter. 5 kW, 12 V Cooling Cooling System 60 Hz 50 Hz Capacity, L (qt. Data reported in this issue can be does not include noise from other sources on the generator set. The generator set accepts rated load in one step. ASY TO MAINTAIN*Class defined as EPA Class I gasoline engines. Figure 5. KIRA IS THE NEW DIAGNOSTIC EXPERIENCE DEVELOPED BY KOHLER. www. A) CALIFORNIA AND FEDERAL EXHAUST AND EVAPORATIVE EMISSIONS CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS. Data reported in this issue can be modified at any time by KOHLER. – The owner is responsible for initiating the warranty First, identify the problem you've encountered with your engine, then rule out each potential cause. REPAIRS/SERVICE PARTS Kohler genuine service parts can be purchased from Kohler authorized dealers. , Kohler Wisconsin. Engine Manufacturer KOHLER. The Starter of the generator is defective. Use a Long Life or Extended Life Heavy Duty OAT coolant free of: silicates, phosphates, borates, The following ethylene-glycol based engine EFI system is a 12 VDC negative ground system, designed to operate down to a minimum of 6. Ensure engine is stopped and level before performing any maintenance or service. 38b shows the electric resistance values based on the intake air temperature. Factory Workshop Manual For Kohler Diesel Engine. ENGINE DIVISION, Kohler Co. Exceptional power. A pre-mixed formulation (40-60% or 50-50%) can be used directly whe. 9 (21. Manuals and User Guides for Kohler 9-11EKOZD. OAT performance life can be drastically reduced if contaminated with nitrite-containi. will be free from manufacturing Created Date: 10/17/2014 11:41:07 AM KD400. MANUFACTURER’S WARRANTY COVERAGE: Your off-road, diesel engine emission control system is covered under warranty for a period of five (5) years or 3,000 hours, whichever occurs first, . ELECTRONIC CONTROL The versatility of KOHLER KSD engines goes beyond performance, with the ability to easily fit into existing machine platforms. 0 (8. The 60 Hz generator set offers a UL 2200 listing. Even what looks complicated can now be addressed easily. Dimensions (L - L2 - H - W) (mm) 1061 - 863 - 893 - 727 1151 - 969 - 893 - 717. , Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower. 01 (replaces 0000. Add Kohler PRO Series fuel treatment or equivalent to fuel tank. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups. ECV940 & ECV980. ) 1138 (44. Each combination of KOHLER Flex has been designed in line with KOHLER SAE 15W-40 HEAVY-DUTY DIESEL. [2] Perform yearly. Couple all of that with the engine's cast iron cylinder liners and you've got a machine that doesn't know how to quit. Request a Quote. The summary provides the essential details about the le eccentric 4 is at rest (lowest point of travel). Follow us on to find the latest updates on our products. 1. Prime Range (kW/kVA) 1150-1350/1438-1688. 80). Change oil while engine is still warm from operation KOHLER Flex combines the clean in-cylinder combustion of KDI engines, made possible by state-of-the-art High Pressure Common Rail (2000 bar), 4 Valves head, Turbocharger, cooled-EGR, and the most compact aftertreatment devices (DOC, DPF and SCR) to comply with all emission requirements. Approved for use with certified renewable Hydrotreated Vegetable Oil (HVO) / Renewable Diesel (RD) fuels compliant with EN15940 / ASTM D975. Frequency 60 Hz. _rev . Item: 25 761 55-S. Seven Hills, NSW, 2147. 5 to 38 hp—takes the gas engine to powerful heights of horsepower, torque. Connect your laptop or tablet to the VCI (Bluetooth or cable). Format: PDF Language: English Pages: 204 Number: ED0053029590 (april 2013) Searchable: Yes. Download the Bluetooth EFI diagnostics app to your phone and plug the module into your Kohler EFI engine to enable Bluetooth wireless technology. In this section you will find: Oil filters, Fuel filters, Air filters, Starters, V-Belts. E-2265-A 10/19. 61 1800 069 399. x 2 pass Seawater pump type Belt-driven, 10-blade impeller ized water. As such, no reproduction or replication in whole or part is allowed without the express written permission of . Kohler Engines. Using state-of the-art technology to control the combustion process, we created a diesel that delivers more power and more torque in a smaller frame. nd reliability. 9EKOZD. E3 ED0019701400-S Sleeve 2 E15 ED0090802400-S Plug,D. Additional details about the manual such as the number of pages, date modified, and information on where to download the full manual are provided. the machine is not used. nected directly to the engine exhaust as indicated in Figure 5. Standby Range (kW/kVA) 975-1000/1219-1250. 1. Engine water pump flow, Lpm (gpm) 117 (30. 30 4 Kohler Co. KDI 1903TCR KDI 2504TCR. Follow four simple steps: 1. The measurement is taken at a close distance of 1 meter (3. Kohler Co. LIMITED 3 YEAR KOHLER® DIESEL ENGINE WARRANTY. A. Alternator Type Brushless, Permanent-Magnet. Model . These service manuals provide general information, adjustment, specifications, tolerances, torques, troubleshooting, fuel. CUSTOMER SUPPORT. Fuel Type Diesel. Engine Manufacturer John Deere. Always start and operate the engine in a well-ventilated area. S Do not modify or tamper with the exhaust system. - In closed rooms, the exhaust must be discharged into the open air. 2 mm for KD 225 Drive rod length = 65. dia. 9) Seawater pump flow, Lpm (gpm), HX/KC* 90 (24) 76 (20) Fuel Fuel System 60 Hz 50 Hz Fuel recommendation Diesel fuel specified to EN 590 or ASTM D975 Fuel shutoff solenoid Electric Fuel injection system High Pressure Common Rail (HPCR) Fuel pump priming Mechanical KDW1404. 70210031404 0053031090 . With extended maintenance intervals and fuel-efficient operation, KOHLER Command PRO engines work as hard as you do. KD625-2. WARRANTY PERIOD Kohler Co. Find information on your Kohler diesel engine with our overarching Product matrix. 99 MB. It includes the title, relevant engine models, file format and size. epgengines. It's time to hold your engine to the same standard. The starter solenoid is wrong and does not supply enough current to the Starter. ntact Kohler staffAdditives with functions other than biocide / algaeci. MANINI SILVESTRONE Documentation Translated from the original manual in Italian language. TECHNICAL INFORMATION 2. Contact and the engine parts manual listed in Group 701: Literature for a complete list of maintenance and service parts. Kohler Engine Approved for use with certified renewable Hydrotreated Vegetable Oil (HVO) / Renewable Diesel (RD) fuels compliant with EN15940 / ASTM D975. S If in an enclosed area, vent the exhaust to the outside. of engine oil into cylinder(s). The headingsidentifythe groupsof partsthat make up the engine. 3. dard new oil (fig. KOHLER G-Drive diesel engines are manufactured with the highest-quality materials and systems. warrants to the End User that each Diesel engine will be free from manufacturing defects in materials or workmanship in normal service for the applicable coverage period or operating hours (whichever comes first) set forth below, provided the engine is operated and 3400, 3400XL Utility Vehicle with a Kohler Diesel Engine SERVICE SCHEDULE (CONT’D) Chart (Cont’d) [1] Perform first service at 50 hours; then as scheduled. Click on your engine listed below to download. 2. View online or download Kohler KDI-2504TCR Owner's Manual. 9) 82. Turn to the Specification Number Index. Additional rebates when you repower and replace competitors’ engines. That's what you're getting with KOHLER® liquid-cooled diesel engines. 1516 17 18 192021 222324 25 26 27 General Specifications. If in an enclosed area, vent the exhaust to the outside. Check the engine nameplate to verify the variation code. peed for 5/10 minutes. Technical Documents. 4. Controller ADC IId Advanced Digital Control. ase (12 Qt)25 357 48-S*Although 10W-40 engine oil is the recommended oil for most conditions, the oil viscosity may need to be changed to accommodate sea. Engine Description Engine Part Number Fan Belt Oil Filter Fuel Filter Fuel Filter (primary) 40/50REOZJE 4045TF280 GM90762--1 GM23828 GM32809 GM91830 50REOZJD 4024HF285 GM73388 GM63750 GM34935 GM63894 60REOZJD 7 / KOHLER G-Drive Engines KOHLER ® G-DRIVE ENGINES Massive power in a compact package. 3 Option only if using KOHLER ® PRO oil and PRO fi lter. ERATIONup to 2 monthsThe place must be dry and fresh throughout the period in whic. This document provides a summary of a workshop manual for Kohler diesel engines models KDI 1903 TCR through KDI 2504 TCR. Engineered over a ten-year period for use exclusively in generator applications, these engines are built for the toughest environmental conditions. And our belt-driven, overhead camshaft delivers low-turbulence performance for near-silent operation. Engines other than Tier 4 diesel engines shall only be operated on commercially available diesel fuel. Change oil while engine is still warm from operation. Insert the injection pump tappet (D) and spacer (C) into the housings in the crankcase (fig. turning off the engine). COG1 - Center of gravity height 118 122. Kohler Marine Engines range has been expanded including two new models: KDI2504M-MP and KDI1930M-MP. iquid must be used. 14. Identify the group most likely to include the service part number. Full shop-rate reimbursement of warranty repairs (without mandatory training on your equipment) Online ordering with optional next-day delivery. 00 - 3 - WARRANTY CERTIFICATE. The engine architecture, injection system and * Engine option code 2480 or 2429 was used. kW 6. Remove spark plug(s) and pour about 1 oz. Contact 6EKOD. To fi nd a local Kohler authorized dealer visit KohlerEngines. Speed 1800 RPM. The Tier 4 Diesel engine shall only be operated on ultra-low sulfur Diesel fuel. So you can keep your performance and downsize your engine. Engines other than Tier 4 Diesel engines shall only be operated on commercially available Diesel fuel. Original instructions translated from the Italian language. With the KOHLER KDI diesel engine, we started from scratch to build an entirely new engine experience. Orderable Generator Model Number Manufacturer Engine: model Alternator Choices. 500REOZJC, 60 Hz. – The owner is responsible for initiating the warranty View and Download Kohler KDI-1903TCR owner's manual online. Page 2 Documentation Translated from the original manual in Italian language. That means higher performance at reduced operating cost. WARNING: Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. S Always start and operate the engine in a well-ventilated area. Connect the VCI to the ECU of the engine. This manual contains pertinent information regarding the repair of Kohler water-cooled, indirect injection Diesel engines type KDW 702-1003-1404 : updated 20/06/2012. Run engine 2-3 minutes to get stabilized fuel into fuel system (failures due to untreated fuel are not warrantable). If engine will be out of service for 2 months or more follow procedure below. 14 EGR-T Sensor (KDI 1903 TC model only) The EGR-T R sensor is placed on the air intake manifold after the EGR gas inlet and measures the temperature of the air mixed with EGR gas coming from the turbocharger. MODEL. 5 in. Ability to purchase spare parts directly from the app d 3 separate Type Approval documents for engine, alternator, and Decision-Makerr 3500 controller 3-Phase Diesel Marine Generator Set G2-192 (24EKOZD 3 PH) 2/20d Generator Weights and Dimensions Without Sound Shield With Sound Shield Weight, kg (lb. 20REOZK, 60 Hz Engine Manufacturer KOHLER. of drive rod 3 is 1. KOHLER® engines guarantee longevity and performance, but proper maintenance is key. Standby Range (kW/kVA) 400-510/500-638. 31 Powers Road. ² Have a Kohler authorized dealer perform this service. instruction of equipment that this engine powers. Protrusion A. Prime Range (kW/kVA) undefined/undefined. TP-6291 8/12 7 Model Index GroupNo. com or call 1-800-544-2444 (U. KD 425-2 Workshop Manual_cod. Reduce downtime and save money with rapid troubleshooting. xv lo as yc oj wa kr pz mf qh